Cable cleats provide the defined geometry needed to keep high‑power cables aligned with precision throughout the installation. They help protect cables from excessive movement caused by short‑circuit forces, vibration, thermal expansion or mechanical load by maintaining correct spacing and reducing mechanical stress. This not only safeguards the cables themselves, but also reduces the risk of damage to terminations, supports and surrounding equipment.
Designed for maximum flexibility across applications, HellermannTyton cable cleats can be used on all types of cables, including single‑core and multi‑core power cables, armoured cable cleats solutions, and specifically SWA cable cleats for steel wire armoured cables. Fully tested in accordance with IEC 61914, these cable cleats deliver proven, standards‑compliant performance for demanding industrial, infrastructure and energy environments.
Trefoil cable cleats are engineered for clean, repeatable trefoil bundling of single core power cables. Three single core cables present a greater challenge for effective restraint and mechanical control because the electromagnetic forces between phases act in multiple directions, the cables do not sit naturally in a stable position, and their combined weight can increase movement.
Trefoil cable cleats reduce displacement by locking cables into a force balanced formation and mechanically restraining movement in all directions, even under extreme short circuit conditions. They provide a precise, dependable fit for both unarmoured and armoured cable cleats, including robust SWA cable cleats for steel wire armoured cables.
Main benefits of trefoil cable cleats:
To work effectively, a cable cleat must match cable diameter, construction and installation method precisely. The correct cable cleat sizes ensures that the cable is restrained without being damaged. A cable cleat that is too small can compress or deform the insulation while an oversized cleat allows movement, reducing its ability to control forces during short-circuit events. This is especially critical for armoured and steel wire armoured (swa) cable cleats. HellermannTyton offers trefoil cable cleats in 22 defined size variants covering cable diameters from 23–128 mm for low-voltage to high-voltage installations. The following cable cleat size chart lists the dimensions and can help selecting the correct cable cleat for your cable diameter.
| Product | Width | Height | Minimal bundle diameter | Maximal bundle diameter |
|---|---|---|---|---|
| Cable cleat trefoil 23mm | 82 | 79 | 18 | 23 |
| Cable cleat trefoil 28mm | 93 | 84 | 23 | 28 |
| Cable cleat trefoil 32mm | 99 | 91 | 27 | 32 |
| Cable cleat trefoil 35mm | 103 | 96 | 30 | 35 |
| Cable cleat trefoil 38mm | 107 | 101 | 33 | 38 |
| Cable cleat trefoil 42mm | 116 | 109 | 36 | 42 |
| Cable cleat trefoil 46mm | 119 | 118 | 40 | 46 |
| Cable cleat trefoil 50mm | 126 | 121 | 44 | 50 |
| Cable cleat trefoil 58mm | 143 | 134 | 51 | 58 |
| Cable cleat trefoil 62mm | 152 | 141 | 55 | 62 |
| Cable cleat trefoil 66mm | 161 | 148 | 59 | 66 |
| Cable cleat trefoil 70mm | 169 | 155 | 63 | 70 |
| Cable cleat trefoil 74mm | 178 | 161 | 67 | 74 |
| Cable cleat trefoil 78mm | 186 | 168 | 71 | 78 |
| Cable leat trefoil 82mm | 195 | 175 | 74 | 82 |
| Cable cleat trefoil 85mm | 202 | 180 | 77 | 85 |
| Cable cleat trefoil 88mm | 208 | 185 | 82 | 88 |
| Cable cleat trefoil 96mm | 225 | 199 | 88 | 96 |
| Cable cleat trefoil 103mm | 240 | 210 | 96 | 103 |
| Cable cleat trefoil 111mm | 258 | 224 | 103 | 111 |
| Cable cleat trefoil 119mm | 275 | 237 | 111 | 119 |
| Cable cleat trefoil 128mm | 295 | 265 | 119 | 128 |
Once the correct cable cleat size has been chosen, it must be checked whether the installed system can safely withstand short-circuit forces. The following table shows the maximum peak short-circuit current that a cable installation can withstand when restrained by cleats.
| Single conductor short circuit withstand | ||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Maximum cable cleat spacing | Spacing between conductor centres (mm) | |||||||||||||||||||
| 23 | 25 | 27 | 29 | 31 | 33 | 35 | 37 | 39 | 41 | 43 | 45 | 47 | 49 | 51 | 53 | 55 | 57 | 59 | 61 | |
| mm | IP peak (KA) | |||||||||||||||||||
| 255 | 168 | 175 | 182 | 189 | 195 | 201 | 207 | 213 | 219 | 224 | 230 | 235 | 240 | 245 | 250 | 255 | 260 | 265 | 269 | 274 |
| 300 | 145 | 152 | 158 | 163 | 169 | 174 | 180 | 185 | 190 | 194 | 199 | 204 | 208 | 212 | 217 | 221 | 225 | 229 | 233 | 237 |
| 450 | 119 | 124 | 129 | 133 | 138 | 142 | 146 | 151 | 155 | 159 | 162 | 166 | 170 | 173 | 177 | 180 | 184 | 187 | 190 | 194 |
| 600 | 103 | 107 | 111 | 115 | 119 | 123 | 127 | 130 | 134 | 137 | 141 | 144 | 147 | 150 | 153 | 156 | 159 | 162 | 165 | 168 |
| 675 | 97 | 101 | 105 | 109 | 112 | 116 | 119 | 123 | 126 | 129 | 133 | 136 | 139 | 141 | 144 | 147 | 150 | 153 | 155 | 158 |
| 900 | 84 | 87 | 91 | 94 | 97 | 100 | 103 | 106 | 109 | 112 | 115 | 117 | 120 | 122 | 125 | 127 | 130 | 132 | 134 | 137 |
A cable cleat is used to secure cables firmly to a supporting structure, so they remain safely positioned during normal operation and in fault conditions such as short circuits. To use a cable cleat correctly, follow these steps:
Cable cleats can be used on all cable types, including single‑core and multi‑core cables, armoured and SWA cables, LV, MV and HV power cables.
The correct cleat depends on cable diameter, cable type, installation method, environment and required short‑circuit rating.
Cable cleats are not explicitly mandated by IEC standards by name, but IEC installation standards do require that cables are securely supported and mechanically restrained to withstand stresses, particularly the electrodynamic forces produced during short‑circuit conditions; as a result, cable cleats are often the practical and accepted solution. IEC 61914 is the specific IEC standard for cable cleats, defining how cleats must be designed, tested, and classified.